GE DS200DMCBG1AKG DOS DUP Dual Redundant Processor Board For Speedtronic Mark V Gas & Steam Turbine Control System
Manufacturer: GE General Electric / GE Gas Power
Part Number: DS200DMCBG1AKG (DOS DUP Main CPU Card, Rev:1A, PCB Rev:G, KG suffix full variant)
Product Type: Rack plug-in dual redundant DOS-based turbine main processor board, core computing master card of Mark V control rack
Matching Platform: GE Speedtronic Mark V electro-hydraulic turbine control system, gas turbine / steam turbine / combined cycle power plant control cabinet
Core Function: Dual redundant real-time DOS operating system turbine control algorithm operation, analog/digital I/O data scheduling, ARCNET internal rack communication, turbine speed/load/temperature closed-loop control, safety protection logic execution, fault self-diagnosis, jumper configurable function definition, local status LED indication, manual reset button for fault recovery
1. Product Overview
DS200DMCBG1AKG is the core dual redundant DOS DUP processor master board of GE Speedtronic Mark V turbine control system, serving as the central computing unit for gas, steam and combined cycle turbine closed-loop control and safety protection.
Adopts dual CPU hot standby redundant architecture running embedded real-time DOS system, independently executing turbine speed regulation, load control, exhaust temperature limit, flame detection, emergency trip protection and interlock logic algorithms. It schedules data interaction between all I/O cards in the Mark V rack via internal ARCNET bus, collects CT/VT analog sampling signals and discrete switch DI/DO signals, and outputs servo valve control commands to regulate turbine operating conditions.
The board carries abundant hardware configuration: 26×40pin multi-signal connectors, 19×2pin auxiliary connectors, nearly 200 configurable jumpers for function matching, dual status LED indicators (CR1/CR2), and a physical reset button for local fault reset without rack power cycle. Jumpers can adjust signal definition, communication address and protection logic parameters; only factory reserved jumpers are prohibited from field modification.
Full conformal coated PCB design with anti-corrosion, anti-moisture and dustproof performance, suitable for long-term stable operation in high EMI power plant cabinet environments. It cannot operate alone and must be matched with Mark V rack backplane, power supply module, analog input board, digital I/O board and communication card to form a complete turbine control unit.
This model belongs to legacy discontinued spare parts for old Mark V turbine units, mainly supplied as refurbished, surplus and remanufactured boards for power plant overhaul and replacement.
2. Complete Technical Specifications
• Control Architecture: Dual redundant dual-CPU hot standby, automatic seamless switchover upon main CPU failure
• Operating System: Embedded real-time DOS dedicated turbine control operating system
• Onboard Interfaces: 26×40pin signal connectors, 19×2pin auxiliary terminal connectors, 200 configurable JP jumpers, 2 status LED lamps, manual reset pushbutton
• Internal Communication: ARCNET industrial rack bus, high-speed real-time data exchange with all rack I/O modules
• Control Algorithm Library: Turbine speed PID regulation, load limit, exhaust temperature protection, flame failure trip, overspeed protection, generator interlock, ESD emergency shutdown logic
• Diagnostic Functions: CPU hardware self-test, communication link fault detection, I/O channel loss alarm, jumper configuration error identification, LED fault status display
• Power Supply: ±5VDC, ±12VDC rack backplane multi-channel DC power input, typical power consumption 4.3W
• Operating Temperature: Industrial grade -20℃ ~ +65℃ continuous ventilation cabinet operation
• Storage Temperature: -40℃ ~ +85℃; Relative Humidity: 5% ~ 95% RH non-condensing
• Mechanical Dimension: Standard Mark V rack plug-in board, 263mm(H) × 100mm(W) × 28mm(D), net weight approx 0.43kg
• PCB Protection: Full IPC-CC-830 conformal coating, gold-plated edge connector pins, anti-static industrial grade circuit board
• System Compatibility: Full compatibility with all GE Speedtronic Mark V series gas/steam turbine control racks, all DS200 series auxiliary I/O & communication cards
• Compliance Standards: IEC 61000 industrial EMC anti-interference, power machinery control safety standard
3. Core Hardware Advantages
1. Dual redundant dual-CPU hot standby design, zero production interruption automatic switchover to avoid turbine shutdown caused by single processor failure
2. Massive jumper configurable function design, one board adapts to multiple turbine unit parameter configurations without hardware replacement
3. Integrated ARCNET rack bus master controller, unified scheduling of all rack I/O data to simplify internal system wiring logic
4. Built-in local reset button and visual LED diagnosis, rapid on-site fault reset and positioning without external testing equipment
5. Full conformal coated anti-corrosion PCB, stable long-term operation in high temperature, high humidity and strong electromagnetic interference power plant cabinet environments
4. Typical Application Scenarios
• Thermal power plant GE Mark V gas turbine main control rack core master processor card
• Combined cycle power plant steam turbine Speedtronic Mark V closed-loop control main CPU board
• Petrochemical self-owned power station gas generator set Mark V turbine redundant processing unit
• Offshore power platform gas turbine safety protection & load control core processor module
• Old Mark V turbine unit renovation, maintenance and spare replacement core control board
GE © DS200DMCBG1AKG DOS DUP Dual Redundant Main Processor Board For Speedtronic Mark V Turbine Control System
